Design process

The design of new equipment insulation is based on:
  • technical documentation, including 3D model of the equipment
  • real object measurement take-off
  • precise client requirements
     
Turbine insulation design
1. Material design:
  • Thermal calculations for specific temperature zones on the turbine body. Calculations are done according to PN-EN ISO 12241 norm, client requirements 
  • Based on the thermal calculations materials for jacketing and filling are specified.
 
2. Drawing of 3D model of insulation mattresses including:
  • complex shape of turbine body
  • limited weight and size of each mattress

Thanks to 3D modeling we can guarantee exact fit of the mattresses to the shape of the equipment and elimination of thermal bridges.
 
Figure 1 - Modeling of Turbine body insulation.
  • plane view drawing of the insulation mattresses
  • preparing of 3D insulation installation drawings, for each individual insulation layer
  • numbering each insulation mattress with unique number
 

Figure 2 - 3D installation design documentation preparation


Figure 3- 3D installation design documentation preparation
 
Pipe fittings insulation design
Pipe fittings insulation design process is 3D CAD software supported. Insulation caps design is prepared according to PN-B-2015, PN-EN 1624-2002 and PN-EN 1625-2002 norms. In the effect ready templates of insulation caps are transferred to production department. On the client request, calculation of energy saving is prepared (energy audit acc. to Ordinance of Economy Minister dated 10th of August 2012), necessary to apply for white certificates.

Figure 4 - Modeling valve insulation

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.

Production

On base of mattress templates prepared in the design process jacket fabric is cut to shape, sewn and filled with selected insulation material. Each and every mattress is marked with a unique number according to specification.

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.

QA/QC

Before the packing and shipping each product is checked for quality, dimensions and applied materials conformity. After the inspection is coducted the mattresses which passed the tests successfully can go to the next step of the process.

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.

Packing and shipping

Our products are packed according to client requirements (pallets/cases/containers). Each package is secured with thick foil. Every package is equipped with detailed list of caps or mattresses inside and with installation manual.

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.

Installing

We offer professional insulation mattresses installation service on the clients equipment and in time schedule agreed between the parties. During the installation we take into account all the client requirements in terms of technology and safety and our team fully adapts to the rules on site.

Turbine insulation mattress installation
Installation of insulation usually consists of multiple insulation layers of which the first is installed in pins from the engine body, and the next layer installed without the necessity of piercing with the pins. The external layer is outer jacket is water and oil resistant. Every gap which may occur (i.e. between the screws connecting body halves) are filled with loose ceramic wool.

 

 
Installation of pipe fitting insulation caps
Pipe fittings insulation is executed according to client requirements.

 


Installing and dismantling NOVOSIL EL insulation cover:

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.

Sevice Supervising



Supervice Support

The turbines are insulated in three phases:

- design

- prefabrication

- montage.

In each of these processes, we have appropriately trained technical staff and extensive experience. Unfortunately, the installation of insulation usually takes place at the construction site, which often causes a number of problems. Often the investor resigne the arrival of a specialised group of insulation fitters and employs unskilled local workers to save money. This has often led to serious  mistakes and errors in the insulation coating and, as the consequence the proper technical requirements.are not fulfilled.

Our experience shows that if for some reason it is not possible to carry out the installation by a qualified group, the work should be supervised by an experienced specialist. We found that even a group of unskilled and poorly equipped workers, led by our supervising engineer, had properly insulated the turbines.

We recommend our services in this area.

Advantages of NOVOSIL EL

  • insulation efficiency - energy saving
  • durability
  • easy installing/dismantling
  • ability to precise follow the complex equipment shape
  • ability to perform frequent equipment inspections
  • reducing the equipment repair time
  • personnel protection
  • fire protection
  • sound insulation
  • frost protection
  • reduced room temperature
  • holding the necessary process temperature
  • short return rate - usually in couple of months
  • ability to gain energy efficiency certificates
    /white certificates/

Questions? Write to us.